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How to "Buy An Expensive Guitar Very Cheaply" Part 2

A few weeks past and time permitted the opportunity to set forth with the repair. Upon loosening the strings the nut fell off and it became evident the tension of the strings was what was holding the neck together for the most part pulling towards the fret board and closing the crack. I now considered the damage a break, for little effort in twisting, pulling, and pushing of the headstock would easily move the upper neck in any direction desired.

I chose to leave the strings on since the crack could be opened with little effort..just under the point of breaking the remaining wood for wood glue inserting. I twisted the headstock in the direction away from the side of the neck (underside) that had the larger crack. With the crack opened up to just under the breaking point of the remaining wood, I jammed a large common screw driver (flat head) deep into the crack to hold it open. The crack was probably opened ¾” at the top. This was quite dramatic to say the least, so much so that I didn’t think to take a picture (that I now wished I had). I just wanted to fill the opened crack with glue and remove the screw driver before the remaining wood weakened or broke. A total break off would mean it would take a lot more effort to reattach the neck in a straight fashion. I filled the crack with Elmer’s Carpenter Wood Glue that was already in the house, removed the screw driver and the crack closed back together, but the neck had to be flexed and squeezed for several minutes to close the crack the tightest it could be with glue inside. I placed a zip tie at the top of the fret board and installed 3 squeeze clamps (already had in the house) to provide constant significant pressure (but not too much – to damage anything). I used a cloth to lightly wipe off any access glue. (Pics. 4 & 5)

Pic 4
clamping and glueing the broken guitar neck

Pic 5
clamping and glueing the broken guitar neck

Three days was allowed to pass before the removal of the clamps. I tested the repair by twisting and bending the headstock in any direction imaginable and I was not gentile putting lots of pressure at the extremes. To be honest, I expected the crack to open back up. It didn’t. I am amazed how much flex there is in a neck hence the need for a truss rod and how a little turning of the truss rod can make a noticeable change the straightness of a neck.

Satisfied the repair of the neck was permanent, I sanded the neck all around the repair area and roughed the remainder of the paint finish from the head stock all the way to the body attachment using various sand paper and blocks lying around the house. Idea being the whole neck would be repainted but I would have as much room as possible at the lower end of the neck to feather the paint so the color variances would not be noticeable between the new color and original (chance of an exact match would be slim). After sanding pictures. (pics. 6 & 7)

Pic 6
after sanding the broken guitar neck

Pic 7
after sanding the broken guitar neck

Read the last part of this series

**Exclaimer** Always have a great guitar repairman ready to fix the guitar if you can't! Mark Tenorio of Tenorio Werx in Denver, Colorado says "Buyer beware!!!! The reparability of the instrument depends on the type of damage. Each person's ability to assess and repair will be different. There are a lot of variables. Basically the buyer should really know the return policy for the instrument in case he does not want to proceed or decides he is in over his head. One important note, avoid the after purchase pain knowing that we offer free estimates for repair if the experiment does not go according to plan. This is one of the reasons we offer classes and give free estimates. Visit Tenorio Werx for details.

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